Appvion Reports Improved Second Quarter 2017 Results
Appvion's CEO, Kevin Gilligan, said that the company exceeded its second quarter and first half 2017 targets for savings from implemented profit improvement projects and remains ahead of plan to achieve $25 million in targeted improvements for full-year 2017.
Aug. 7, 2017 - Appvion recorded second quarter 2017 operating income of $5.1 million compared to operating income of $3.9 million for second quarter 2016. The improved earnings in second quarter 2017 were driven by volume growth for the Company's tag, label and entertainment (TLE) products and carbonless papers segment. Continued execution of profit improvement initiatives, improved manufacturing performance, and lower selling, general, and administrative (SG&A) expenses also contributed to the earnings improvement. Those results were partially offset by the impact of lower net sales caused by lower market prices for the Company's thermal receipt paper and unfavorable product mix in the carbonless papers segment. Total company shipment volume was relatively flat compared to second quarter 2016.
Appvion's second quarter 2017 net sales of $164.0 million were $9.6 million lower than second quarter 2016. Year-to-date net sales of $330.7 million were $23.4 million, or 6.6%, lower compared to the same period in 2016, largely as a result of lower prices for thermal paper products as well as lower shipment volume and unfavorable product mix. Total company shipment volume was down approximately 2% compared to first half 2016. Thermal shipment volume declined more than 3%, while carbonless increased less than 1%.
Year-to-date operating income was $11.7 million compared to $13.5 million reported for the same period of 2016. While Company results benefited from improved manufacturing performance, the impact of completed profit improvement projects, and lower SG&A costs, those factors were more than offset by the negative impact of unfavorable product price and mix and slightly lower shipment volume.
Kevin Gilligan, Appvion's chief executive officer, said Appvion relied on continued improvements to manufacturing performance, execution of profit improvement projects and ongoing growth of its specialty papers line to counter the negative impact to earnings of sustained downward pressure on market prices for thermal and carbonless papers.
Unfavorable pricing and product mix during second quarter 2017 caused a nearly $11 million decline in earnings compared to second quarter 2016. Almost $6 million of that decline occurred in the Company's thermal papers segment where intensive competitive pressures drove prices for thermal receipt paper to historic lows during second quarter 2017 and caused the Company to delay implementation of its previously announced price increase until July 1.
Product mix for Appvion's carbonless papers segment was negatively affected by reduced sales of carbonless sheet products and a greater percentage of sales of carbonless products to international markets. However, improved product mix for the thermal papers segment led by a 4% increase in shipment volume for thermal TLE products offset nearly half the negative impact to earnings from the mix for carbonless papers segment. A nearly 21% increase in shipment volume for the Company's specialty papers product line helped drive volume for the carbonless segment approximately 3% higher than segment volume for second quarter 2016. Specialty papers volume has increased in three of the last four quarters, and grew nearly 5% on a sequential basis.
Gilligan said the improved performance by the Company's manufacturing operations combined with positive impact of lower raw material, freight and distribution costs, and lower SG&A expenses more than offset the negative impact to earnings of price and product mix combined with relatively flat shipment volume compared to second quarter 2016.
The improvement to manufacturing operations was led by the carbonless papers segment. The financial performance of those operations during second quarter 2017 benefited from the Company's decision to change the schedule for the maintenance shutdown at the Roaring Spring Mill from annual to every 18 months. As a result, the Company deferred the shutdown from second quarter to fourth quarter 2017 and the approximately $4 million charge associated with the shutdown is expected to affect fourth quarter results. The Company will not conduct a planned maintenance shutdown in fiscal 2018.
Gilligan added that the Company exceeded its second quarter and first half 2017 targets for savings from implemented profit improvement projects and remains ahead of plan to achieve $25 million in targeted improvements for full-year 2017.
On June 14 a tornado damaged a warehouse the company leases in Appleton to store base stock rolls for use at the Appleton Plant. "We are grateful to report there were no injuries as a result of the storm and appreciate the coordinated responses from our emergency response teams and local public safety personnel," Gilligan said. Following the storm, Appvion quickly secured temporary warehouse space at a vacant manufacturing facility a few miles from the Appleton Plant. Use of that facility has enabled the Company to maintain inventory and production schedules at the Appleton Plant and thereby minimize any impact to customers while repairs to the warehouse proceed.
Thermal Papers - Q2 and YTD sales, volume, and operating income
Second quarter 2017 thermal papers net sales totaled $94.5 million compared to net sales of $100.8 million for second quarter 2016. Shipment volumes for the segment were 3% lower than the same quarter of 2016, although TLE papers increased 4%, while volume for thermal receipt paper declined 13%. Second quarter 2017 operating income was $1.7 million compared to second quarter 2016 operating income of $4.9 million. Second quarter 2017 earnings were $0.6 million lower compared to second quarter 2016 due to lower shipment volumes and $5.2 million lower due to the impact of unfavorable pricing and product mix. Those reductions were partially offset by favorable manufacturing costs of $0.9 million and lower SG&A and other spending of $1.7 million.
Year-to-date 2017 thermal papers net sales totaled $189.6 million compared to net sales of $202.7 million for the same period last year. Shipment volumes for the segment were approximately 3% lower than the same quarter of 2016. TLE shipment volume was more than 1% higher while volume for receipt paper was approximately 10% lower compared to first half 2016. Year-to-date 2017 operating income was $4.0 million, which was down from $8.8 million for the same period last year. Year-to-date 2017 earnings were $1.6 million lower compared to the first half 2016 due to lower shipment volumes and $9.0 million lower due to the impact of unfavorable pricing and product mix. Those reductions were partially offset by favorable manufacturing costs of $2.9 million and lower SG&A and other spending of $2.9 million.
Carbonless Papers - Q2 and YTD sales, volume, and operating income
Second quarter 2017 carbonless papers net sales totaled $69.5 million, a decrease of 4.5% compared to net sales of $72.8 million for second quarter 2016. Shipment volumes for the segment were nearly 3% higher than those of second quarter 2016 as specialty papers grew nearly 21%. Second quarter 2017 operating income was $5.4 million compared to second quarter 2016 operating income of $1.8 million. Contributing to the $3.6 million increase in operating income were a $1.1 million improvement due to higher shipment volumes; $6.4 million of favorable manufacturing costs; and $1.7 million of lower SG&A and other spending. The impact of those improvements was somewhat offset by the $5.6 million impact from unfavorable pricing and product mix.
Year-to-date 2017 carbonless papers net sales totaled $141.1 million compared to net sales of $151.4 million for first half 2016. Shipment volumes for the segment were flat compared to first half 2016. However specialty papers volume grew nearly 29% compared to the first six months of 2016. Year-to-date 2017 operating income was $11.8 million, compared to $9.3 million for the same period last year. Unfavorable pricing and product mix lowered year-to-date 2017 earnings by $10.7 million compared to first half 2016. That unfavorable market variance was offset by $10.2 million of improvements to manufacturing costs, which included the positive impact of delaying the mill maintenance shutdown until fourth quarter 2017. Lower SG&A and other spending of $3.0 million also helped to offset the impact of unfavorable pricing and product mix.
Unallocated corporate charges for second quarter 2017 totaled $2.0 million compared to $2.8 million for 2016. Year-to-date 2017 expense was $4.1 million compared to $4.6 million for the first six months of 2016. Included in corporate unallocated expenses is a $1.0 million insurance deductible related to damage to a company warehouse caused by a tornado in June 2017. That expense reflects $4.0 million of storm damage minus $3.0 million of realized and anticipated insurance recovery.
At the end of second quarter 2017, the Company held cash balances of $1.8 million compared to cash balances of $6.4 million at year-end 2016. Net debt was $445.0 million compared to $432.1 million at year-end 2016.
Gilligan said the Company expects shipment volumes for its thermal and carbonless products to increase on a year-on-year basis during third quarter 2017.
"While pricing for thermal receipt paper remains highly competitive, we believe we have seen the pricing trough during the first half of the year. Market demand for the product has increased and we expect improvements to shipment volume during third quarter 2017," Gilligan said.
Appvion announced a second price increase for its thermal receipt paper in 2017– a 6 to 8% price increase effective September 1. The Company anticipates that the 5 to 7% announced price increase it implemented on July 1 will also benefit results in the second half of the year, as will recent improvement to the exchange rate between the U.S. Dollar and the Euro and supply agreements the Company reached with certain customers.
The Company expects third quarter 2017 volume for its thermal TLE products to be higher than volume recorded for second quarter 2017 and nearly flat compared to third quarter 2016.
The Company anticipates modest year-on-year volume growth for its carbonless roll and sheet products will be supported by the sustained growth of its specialty papers products that include Triumph® High-Speed Inkjet Papers and kaBoom!® brand of colored papers.
Gilligan said he expects the Company to remain ahead of its plan to achieve its $25 million savings target for full-year 2017. At the same time, the Company is committed to achieving an annual run rate of $45 million from profit improvement projects by the end of 2017.
Gilligan added that the Company is currently in negotiations to refinance certain portions of its outstanding debt.