Wausau Cutting Costs, Closing Otis Mill in Maine

April 1, 2009 - Wausau Paper yesterday said that it is implementing a series of initiatives intended to improve financial performance, conserve cash and increase financial flexibility, including the closure of its specialty papers mill in Jay, Maine.

  • Focus on cash retention activities, including the suspension of cash dividends
  • Enhance the long-term cost structure of the Specialty Products business through the permanent closure of its remaining paper machine in Jay, Maine
  • Improve long-term financial flexibility through the amendment of credit facilities and authorization of up to $15 million in additional borrowings on a secured basis
  • Reduce operating costs through a series of workforce, capital spending and working capital initiatives

The suspension of dividends will result in cash savings of more than $16 million annually while cost reductions and the paper mill closure, once fully implemented, are expected to improve annual pre-tax operating profits by $20 million.

“In light of the continuing uncertain business environment, we believe it’s prudent to take measures to conserve cash and focus on debt reduction,” said Thomas J. Howatt, president and CEO.

Wausau said it will close the Otis Specialty Papers mill in Jay, Maine by May 31, 2009, resulting in the elimination of about 96 permanent jobs and removal of 28,000 tons of specialty paper products.

In December 2008, the company permanently shut down PM 10, one of the two paper machines at the Otis mill. PM 10, with a capacity of 40,000 tpy, produced release liner.

“The dividend suspension and Jay mill closure are particularly difficult decisions to make, but are nonetheless necessary to preserve liquidity and match capacity with demand during a period of severe economic difficulty. We are confident that these actions, in addition to other cost reduction measures identified, will substantially improve the competitive position and long-term financial performance of our business,” Howatt said

Wausau said pre-tax closure charges are estimated to be $26 million with non-cash charges, primarily related to the write-down of long-lived assets, accounting for $22 million of the total. Pre-tax closure charges of approximately $2.4 million and $22 million are expected in the first and second quarters, respectively, with remaining charges occurring over the second half of 2009.

After considering income taxes and an anticipated reduction in working capital, the cash impact of the closure is expected to be modestly positive on a cumulative basis, Wausau said.

Wausau also announced that it has amended its credit facilities to essentially eliminate the impact that pension charges have on shareholders’ equity in determining compliance with minimum net worth covenants. In addition, the Company’s board of directors has authorized additional borrowings of up to $15 million of secured debt. Collectively, these actions position the company to remain comfortably in compliance with loan covenants and provide adequate liquidity to meet the operating needs of the business.

Cost-reduction and cash-conservation measures being implemented, including those announced earlier in the first quarter, include:

  • A hiring freeze and a salaried workforce reduction of 7 percent
  • A salary freeze for 2009
  • A suspension of the Company match on non-bargained 401(k) plans
  • The limitation of capital spending to essential maintenance and safety related projects in addition to major strategic projects already underway
  • A reduction in spending of $6 million over the first half of 2009 targeted at manufacturing, selling and administrative costs
  • A reduction in working capital of $20 million with a principal emphasis on inventories

“The initiatives announced today, coupled with the authorization of key strategic investments over the past year and recent aggressive restructuring efforts to address non-performing areas of the business, dramatically improve the company’s cost structure and narrow our footprint to six strategic facilities that are highly competitive in our core markets,” Howatt concluded.

SOURCE: Wausau Papers

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